Dynamic Work Instructions for Complex Manufacturing Configurations

In the rapidly evolving semiconductor industry, a leading machinery manufacturer faced a daunting challenge: creating work instructions for highly configurable products. With thousands of possible product variants, maintaining accurate assembly instructions for each configuration was nearly impossible with traditional documentation methods.

Next Plus deployed dynamic work instructions that automatically adapt based on the specific product configuration. Using rule-based logic, the system generates the correct assembly steps, required components, and quality checks for each unique product variant in real-time.

• Automated work instruction generation for all variants
• Zero manual documentation updates required
• Consistent quality across all configurations
• Reduced assembly errors by 60%
• Faster time-to-production for new variants